How to Build a Dual-Encoder Joint Module Actuator EtherCAT Communication Series System?
2025-04-18
The EtherCAT Robot Joint Module Actuator, developed by Avatar Robotics, is a cutting-edge intelligent robotic joint module designed for industrial automation scenarios. The robot joint actuator enables precise multi-axis synchronous motion control, as demonstrated in the video, where 50-60, 60-70, and 80-110 dual-encoder motors are networked via the EtherCAT communication protocol.
System Components List 1. Drive Units -TD- 80-110 Robot Servo Motor -TD- 60-70 Robot Servo Motor -TD-50-60 Robot Servo Motor
2. Power Supply System - Industrial-Grade Power Distribution Board (with Terminal Interfaces) - 22000μF Electrolytic Capacitor (for Power Filtering) - DC-DC Voltage Stabilizer Module - 16AWG Triple-Core Power Cables
3. Communication System - EtherCAT Communication Cables (Standard EC Connectors) - EtherCAT-to-RJ45 Adapter Cable - Daisy-Chain EC Communication Jumpers
Power Wiring ① Route the main power cable from the distribution board. ② Connect the primary end to the 80-110 motors’ power interface. ③ Cascade the connections sequentially: TD- 80-110 → TD-60-70 → TD-50-60 motors. ④ Complete the circuit by returning the final cable to the distribution board.
EtherCAT Network Construction 1. Main Communication Line - Insert the EC end of the EtherCAT-to-RJ45 cable into the EC IN port of the master station (80-110 motor). - Use a standard EC cable to link the master’s EC OUTto the EC IN of the next slave station (60-70 motor). - Repeat the process to connect the 50-60 motor, forming a daisy-chain topology.
2. Network Termination - Attach a 120Ω terminal resistor to the EC OUT of the last motor in the chain. - Connect the RJ45 end to the host PC or master PLC Ethernet port. - Check the status LEDs on all nodes (green indicates normal operation).